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How to choose the Patented RJ45 connector

1) What type of RJ45 modular plug do we have

2) The type and categories of RJ45 plug does the market need

3) The manufacturing process of RJ45 modular plugs.

4) The packaging of RJ45 modular plug

5) The quality difference of the RJ45 plugs

6) The advantage of patented RJ45 modular plug.

1) What type of RJ45 modular plug do we have

According to the diversified network cables of Cat5e Cat6 Cat6a and Cat7, we can provide the relevant UTP unshielded and FTP shielded RJ45 modular plug to each category, our company can offer regular RJ45 modular plug and The patented RJ45 modular plug.

2) The type and categories of RJ45 plug does the market need

According to the categories of the RJ45 plugs, we can offer:

A: Regular RJ45 modular plugs:

Cat5e: According to the materials we make Cat5e UTP transparent RJ45, Cat5e FTP iron-shell RJ45, and Cat5e Copper-shell RJ45.

Cat6: According to the structure of the RJ45, Cat6 RJ45 plug is further divided into 1-piece RJ45, and 2-piece-RJ45 with independent load-bar, According to the materials we make Cat6 UTP transparent RJ45, Cat6 FTP iron-shell RJ45, and Cat6 Copper-shell RJ45.

Cat6a/Cat7: According to the structure of Cat6a/Cat7 RJ45, it has 2-piece-RJ45 with independent load-bar, According to the materials we make Cat6a/Cat7 FTP iron-shell RJ45, and Cat6a/Cat7 Copper-shell RJ45.

B: Patented RJ45 modular plugs:

Cat5e: According to the structure, Patented Cat5e RJ45 has 2-piece (RJ45 + boot), and 3-piece (RJ45 + load-bar + boot), According to the materials we make Cat5e UTP transparent RJ45, Cat5e FTP iron-shell RJ45, and Cat5e Copper-shell RJ45.

Cat6: According to the structure, Patented Cat6 RJ45 has 2-piece (RJ45 + boot), and 3-piece (RJ45 + load-bar + boot), According to the materials we make Cat6 UTP transparent RJ45, Cat6 FTP iron-shell RJ45, and Cat6 Copper-shell RJ45.

Cat6a: According to the structure of Cat6a RJ45, it has 3-piece-RJ45 (RJ45 + load-bar + boot), According to the materials we make Cat6a FTP iron-shell RJ45, and Cat6a Copper-shell RJ45.

Cat7: According to the structure of Cat7 RJ45, it has 3-piece-RJ45 (RJ45 + load-bar + boot), According to the materials we make Cat7 FTP iron-shell RJ45, and Cat7 Copper-shell RJ45.


C: The features of regular RJ45 and the patented RJ45 and its application scope:

Regular Cat5e UTP/FTP RJ45: The inner 8P8C 8 position is in a straight line, maximum wire insulation OD 1.1mm

Regular Cat6 1-piece UTP/FTP RJ45: The inner 8P8C 8 position is with 4-up and 4-down design, maximum wire insulation OD1.1mm

Regular Cat6 2-piece with load-bar UTP/FTP RJ45: With independent 4-up-4-down load-bar design, maximum wire insulation OD1.2mm

Regular Cat6a/Cat7 FTP RJ45: With independent 4-up-4-down load-bar design, maximum wire insulation OD1.3mm

Patented Cat5e 2-piece UTP/FTP RJ45: The inner 8P8C 8 position is in a straight line, maximum wire insulation OD 1.1mm, flexible boot selection from 5.2mm to 8.0mm

Patented Cat6 2-piece UTP/FTP RJ45: The inner 8P8C 8 position is with 4-up and 4-down design, maximum wire insulation OD1.1mm, flexible boot selection from 5.2mm to 8.0mm

Patented Cat5e 3-piece UTP/FTP RJ45: With independent load-bar to fit maximum wire insulation OD of 1.0mm, flexible boot selection from 5.2mm to 8.0mm

Patented Cat6 3-piece UTP/FTP RJ45: With independent load-bar to fit maximum wire insulation OD of 1.1 to 1.2mm, flexible boot selection from 5.2mm to 8.0mm

Patented Cat6a/Cat7 3-piece FTP RJ45: With independent load-bar to fit maximum wire insulation OD of 1.2 to 1.45mm, flexible boot selection from 5.2mm to 8.0mm


3) The manufacturing process of RJ45 modular plugs

A: RJ45 plastic part injection molding process, and the Phosphor bronze tool die process

B: Phosphor bronze contact-pin automatic assembly (Cat6 4-up-4-down contact-pin is much more difficult than Cat5e plug)

C: Metal shielding part assembly for the shielded RJ45 plugs.

D: Production rate: A single set of injection molding machine is with 3000 shots of mold injection per 24 hour, each mold 18 to 32 cavities.

4) The packaging of RJ45 plugs

Regular packing: 100pcs/bag, 10000pcs/carton, or 100pcs/box

OEM printed packing: 100pcs color box packing.

5) Quality difference of the RJ45 modular plugs

A: Polycarbonate material: Good quality one will by using premium PC material, low quality one will use recycled material

B: Thickness of the bronze contact-pin: Standard thickness is 0.35mm, the low quality one will be 0.1mm to 0.2mm

C: The contact-pin plating: Good quality will be Phosphor bronze with gold plating, Low quality one use Iron contact-pin with copper plating

D: The metal thickness of the shielding: Good quality is with thicker metal than the low quality

E: The mold difference will cause the plug-in and plug-out tightness issue, good quality mold is with very fit tightness


6) Advantage of patented RJ45 modular plug
As per the external structure, the 3-piece-design patented RJ45 is with the same outlook, with enlarged tail to fit all-size cable dimension, and the load-bar can fit all-size wire insulation dimension with flexible choice of load-bar, it really solved the problem of finding the right RJ45 plugs; for 2-piece Cat5e Cat6 RJ45 plug, it saves the cost of the customers to give more option for them; Patented RJ45 plugs applied multiple patent in its design and function, it makes the shrapnel pressing more comfortable, to protect twisted pair damage for safer data transfer, to make perfect grounding-wire assembly, to make the patch cable easy to identify. Patented RJ45 plugs is a special choice for network cabling project, and for those who wants to make their own brand.